Vehicle Computer - Integration Platform

ESD Car 2.0 - Bill of materials for electrical buildup

Tools

For building up the electronics y ou can decide whether you want to manufacture the PCBs yourself (using CNC milling or chemical etching), or if you like to choose an online-service to manufacture them (search for "PCB service").

Additionally following tools are useful:

  1. Soldering Iron: Essential for connecting components on a circuit board.

  2. Solder: High-quality solder makes soldering easier.

  3. Side Cutters: Used for cutting wires and component leads.

  4. Crimping Pliers: For JST-XC contacts, used for attaching connectors to wires securely.

  5. Screwdrivers: For assembling connectors, enclosures and other mechanical parts.

  6. Desoldering Pump or Wick: In case you need to correct mistakes.

  7. Multimeter: Measures voltages, currents, and resistances.

  8. Third Hand: Holds the board steady during soldering.

  9. PCB Holder: Prevents the board from slipping.

  10. Soldering Mat or Fireproof Surface: Protects your table from heat.

  11. Magnifying Glass or Loupe: Helpful for small components.

PCB Designs

The schematics and PCBs are designed with KiCad (V 7.0) and are available as projects for each board, and are available within the ESD Car DIY-Bundle.

Car2.0_DcDcBoard

Features:

  • Powersupply 18V to 5V (5,1V - 5,6V) adjustable

  • Powersupply 18V to 3,3V

  • Reset of Sensor/Device-Supply

DcDcBoard - 3D View:

images/confluence/download/attachments/4081148978/Car2.0_DcDcBoard_front-version-1-modificationdate-1715069592000-api-v2.png

Schematics: Car2.0_DcDcBoard.pdf

BOM:

Part

Description

Order-Nr

Alternative

J1

Terminal Block, Header, 3.81 mm, 4 Ways, 10 A, 300 V, Through Hole Vertical

824-6611

220-4850

691321300004

1803442

PS1

CCG30-24-03S (DCDC-Converter 3,3V)

2531637

899-8491

CCG30-24-03S

PS2

CCG30-24-05S (DCDC-Converter 5V)

2531638

899-8501

CCG30-24-05S

Q1, Q2

BSS138BK Power-MOSFET, n-Kanal, 60 V, 360 mA, 1 ohm, SOT-23, Through Hole mount

BSS138BK

4140856

792-0894P

RV1

BOURNS 3296W-1-104LF Trimmer-Potentiometer, 100kΩ

3296W-1-104LF

PV36W104C01B00

9353194

769-2160

Q3, Q4

P-Kanal, THT MOSFET 30 V / 80 A 137 W, 3-Pin TO-220

823-5554

IPP80P03P4L04AKSA1

C1-4

Polymerkondensator 150μF ±20% 35V

870055675010

839-2344

J5, J6

Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 2 Contacts, JST XH

B2B-XH-A(LF)(SN)

820-1554

1516276

J2-4

Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 3 Contacts, JST XH

B3B-XH-A(LF)(SN)

820-1557

1516277

R1, R2, R9, R10

Resistor 1K SMD:R_0805


R3, R5

Resistor 220K SMD:R_0805


R4, R6

Resistor 470K SMD:R_0805


R7, R8

Resistor 20K SMD:R_0805


R11

Resistor 12K SMD:R_0805


JP5, JP6, JP7

Resistor 0K SMD:R_0805 (optional, depending on configuration, see hints in schematic)


F1

Fuse 5A


563-532
1271690

F1

Fuse holder

01110501Z
0751.0062

876-7833
2762090

Car2.0_AdapterBoard (Pico-Board)

Features:

  • RPI Pi Pico carrier

  • Reset-Interface

  • Debug/Serial Interface

  • TTL 3V3/5V converter on inputs

  • 2x I2C Interfaces with selectable voltage

  • 4x USS interfaces with selectable voltage

  • 1x Two Channel Quadrature input

  • 4x Servo control

  • Stepper control

AdapterBoard (Pico-Board) - 3D View:

images/confluence/download/attachments/4081148978/Car2.0_PicoBoard_Front-version-1-modificationdate-1715070429000-api-v2.png

Schematics: Car2.0_AdapterBoards_v1.1.pdf

BOM:

Part

Description

Order-Nr

Alternative-Nr

SW1-SW4

Rotary switch, 4 positions, 1-polig, 36 °, S-2050

S-2050

2979787

Q15

Mosfet DMG2305UX

DMG2305UX-13

e-2543532

Q1-Q14

14x 10kMosfet BSS138BK

BSS138BK

e-4140856

C2

Polymerkondensator 150μF ±20%

870055675010

839-2344

C1, C3, C5, C7

4x Kondensator 100nF SMD

264-4416

1414664

C0805C104K5RACTU

R1-R24, R26-R29

28x Resistor 10K SMD:R_0805

ERJUP6F1002V
MCHVR05JTEW1002

243-2234P
2826050

R25

Resistor 2K2 SMD:R_0805

ERJUP6F2201V
MCSR08X222 JTL

243-2278
2074410

U1

RPI Pico

SC0916

212-2162

U1-Connector, J16

3x Pinheader 20pin (1 Row)

61302011121

828-1639


2x PCB Receptacle, Board-to-Board, 20 Contacts



U1-Connector Dbg, J15

1x Stiftleiste / Pinheader 6Pin (2 Rows x03pin)

251-8137

J1-J5, J13,J14

7x Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 4 Contacts, JST XH

820-1551

1516278

B4B-XH-A(LF)(SN)

J7-J9

3x Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 2 Contacts, JST XH

820-1554

1516276

B2B-XH-A(LF)(SN)


J10, J11

2x Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 3 Contacts, JST XH

820-1557

1516277

B3B-XH-A(LF)(SN)

J6

1x Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 5 Contacts, JST XH

820-1560

1516281

B5B-XH-A(LF)(SN)

J12

1x Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 8 Contacts, JST XH

820-1576

1516284

B8B-XH-A(LF)(SN)

JP1

1x Stiftleise / Pinheader 2Pin (1 Rows) + Jumper (optional)

251-8086

M1-M4

4x Stiftleise / Pinheader 3Pin (1 Rows)

360-6320

90120-0763

SW7

Reset-Switch

2473074

3ETH9-15.0

Gyro/IMU Board


images/confluence/download/thumbnails/4081148978/gyro_4200154-500-version-1-modificationdate-1720528927000-api-v2.jpg


Part

Description

Order-Nr

Alternative-Nr

Gyro/IMU Board

SEEED STUDIO 101020584 - Sensorplatine, BMI088, 6-Achsen-Trägheitssensor

101020584

4200154

Car2.0_stepper

Features:

  • 2 phase stepper control TMS2209

  • with control Interface and UART calibration interface

Stepper board - 3D view:

images/confluence/download/attachments/4081148978/stepper_driver-version-4-modificationdate-1712747330000-api-v2.png


Schematics: Stepper_Driver_Board.pdf

DIP-Switch-Setting

Set the DIP-switch to the following positions:

#

Setting

On/Off

1

MS1

On

2

MS2

On

3

SPREAD

Off


Like shown in the following picture:

images/confluence/download/thumbnails/4081148978/image-2024-7-10_15-56-31-version-1-modificationdate-1720619791000-api-v2.png

This settings are relevant for the proper velocity of the vehicle. Internal default parameters for driving are configured according to these settings.

BOM:

Part

Description

Order-Nr

Alternative

J2

Terminal Block, Header, 3.81 mm, 2 Ways, 10 A, 300 V, Through Hole Vertical

824-6614

220-4822

897-1105

691321300002

1803426

J3

Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 4 Contacts, JST XH

820-1551

1516278

B4B-XH-A(LF)(SN)

J1

Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 5 Contacts, JST XH

820-1560

1516281

B5B-XH-A(LF)(SN)

J4

Pin Header, Vertical, Wire-to-Board, 2.5 mm, 1 Rows, 2 Contacts, JST XH

820-1554

1516276

B2B-XH-A(LF)(SN)


D1-D9

9x STPS5L60

Schottky-Gleichrichterdiode, 60 V, 5 A, Einfach, DO-214AA (SMB), 2 Pin(s), 520 mV

233-3095

2522891RL

STPS5L60U

A1

Evaluationsboard, TMC2209 SilentStepStick, 2-Phasen-Motortreiber

TRINAMIC / ANALOG DEVICES TMC2209 SILENTSTEPSTICK

3131532

TMC2209 SILENTSTEPSTICK

SW1

DIP-/SIP-Switch, 3 Schaltkreis(e), Schiebeschalter, Durchsteckmontage

877-2179

1523985

IKD0300101

MCEI-03

C1

Polymerkondensator 150μF ±20% 35V

870055675010

839-2344

C2

Kondensator 100nF SMD

264-4416

1414664

C0805C104K5RACTU

A1

cooler, for SMD-parts, 6.3 mm, 4.8 mm, 17 mm

4302205

504-0722

ICK SMD A 17 SA

ICKSMDA13

A1

2x Pin header vertical 8-pins

765-5705

1668367

SSW-108-02-G-S


RPI5_header

Features:

  • RPI5 Power supply

  • EEPROM for HAT-identification

  • Reset control for RPI-Pico

RPI5_header board - 3D view:

images/confluence/download/attachments/4081148978/RPI5_header_board-version-1-modificationdate-1712748759000-api-v2.png


Schematics: RPI5_header_board.pdf


BOM:

Part

Description

Order-Nr

Alternative

J1

40-Pin Header extra long pin

M20-6102045

1569230

681-6794

J2

JST_XH_S2B-XH-A_1x02

S2B-XH-A(LF)(SN)

820-1582

1516289

J3

JST_XH_S4B-XH-A_1x04

S4B-XH-A(LF)(SN)

820-1589

1516291

J4

PinHeader_1x02_P2.54mm_Horizontal

61300211021

828-1651

2356176

J5

PinSocket_2x02_P2.54mm_Vertical

M20-7830246

7991975

681-6839

R1,R2

Resistor 3K9 SMD:R_0805


804-6492

R3

Resistor 1K SMD:R_0805


713-6939

C1

Capacitor 100nF, SMD:C_0805

08051C104K4T4A

C0805C104J4JACAUTO

4229612

3954053

264-4416

C2,C3

Capacitor 100uF polarized, SMD or radial

choose one item

SMD: MCVKZ016M101FB3L

radial:
MAL216050101E3

2611331

747-2875P

2575608

449-1056P

U1

EEPROM, 64 Kbit, 8K x 8 Bit, Seriell I2C, SOIC, 8 Pin(s)

M24C64-RMN6P

387-354P

3130120


RPI5

BOM:

Part

Description

Order-Nr

Alternative

RPI5

RASPBERRY-PI RPI5-8GB

RPI5-8GB-SINGLE

4256000

Cooler

RASPBERRY-PI SC1148

SC1148

4263049

SD-Card

microSD-Card Min. 64GB, >150MB/s Read > 80MB/s Write



RPI5_header setup

Just mount the RPI5_header on TOP of the RPI5:

images/confluence/download/attachments/4081148978/RPI5-version-1-modificationdate-1710952230000-api-v2.png

Lidar Setup

DIP-Switch-Setting

To provide enough power to the Lidar it needs to be connected on USB3.0 port

images/confluence/download/attachments/4081148978/Lidar-Connection-version-2-modificationdate-1724836737000-api-v2.png


Sensors

USS (Ultrasonic Sensor)

images/confluence/download/thumbnails/4081148978/uss_SN36696-40-version-1-modificationdate-1720528952000-api-v2.jpg

Specification:

  • Type: HC-SR04

  • Operating Voltage 3-5V

  • Measuring Distance: 0,02-4m

BOM

Part

Description

Order-Nr

Alternative

USS

4x HC-SR04

PSG04177

4162011

215-3181

LIDAR

images/confluence/download/thumbnails/4081148978/lidar_media-version-2-modificationdate-1720529035000-api-v2.jpg

Specification:

  • Model: RPLIDAR A1M8-R6

  • Distance Range: 0.15-12m

  • Angular Range: 0-360 degree

  • Distance Resolution: <0.5mm /<1% of the distance (All distance range)

  • Angular Resolution: ≤1 degree

  • Sample Duration: 0.125 millisecond

  • Sample Frequency: ≥ 8000Hz

  • Scan Rate: 5.5Hz

  • Weight: 170g

BOM

Part

Description

Order-Nr

Alternative

Lidar

DFROBOT DFR0315 DEV KIT, 360ø-LASERSCANN

DFR0315

e-3517894


Speed Sensor

images/confluence/download/thumbnails/4081148978/image-2024-4-10_15-3-24-version-1-modificationdate-1712754205000-api-v2.png


Features:

  • Two Channel Quadrature Output with Index Pulse

  • Resolution 500 CPR (Counts Per Revolution)

  • TTL Compatible

  • Single 5V Supply

BOM:

Part

Description

Order-Nr

Alternatives

Speed Sensor

Broadcom Optischer Drehgeber Encoder 5V dc

AEDB-9140-A13

796-7806

1161087

Camera (optional)

images/confluence/download/thumbnails/4081148978/cam_4132318-40-version-1-modificationdate-1720529058000-api-v2.jpg

Part

Description

Order-Nr

Alternative

Camera

Raspberry Pi Camera Module 3, 3MP, IMX708, Raspberry Pi-Computer

SC0872

4132318

Actors

Servos

images/confluence/download/thumbnails/4081148978/servo_51uH7r4cwPL-version-1-modificationdate-1720529071000-api-v2.jpg


Part

Description

Order-Nr

Alternative

Servo

4x Reely DS8220

RE-6679761



Specification :

  • Model: DS-8220 TG

  • Dim (L x W x H): 23 x 12 x 25 mm

  • Length: 23mm

  • Width: 12mm

  • Height: 25mm

  • Weight: 13g

  • Servo torque (4.8 V)12Ncm

  • Servo torque at 6 V15Ncm

  • Actuation time at 4.8 V0.12 s (60°)

  • Actuation time at 6 V0.10 s (60°)

  • Gear boxTitanium

  • Type of bearingBall bearing

  • Servo technologyDigital servo

  • Connector systemJR

  • VoltageLow

  • Manufacturer part #RE-6679761

  • Min. operating voltage: 4.8V

  • Operating voltage: 4.8 - 6 V

  • Max. operating voltage: 6V

  • Plastic free packaging: Plastic-free packaging

  • Product type: Mini servo

Stepper-Motor

images/confluence/download/thumbnails/4081148978/step_R1833580-01-version-2-modificationdate-1720529131000-api-v2.jpg

Part

Description

Order-Nr

Alternative

Motor

Sanyo Denki SF242 Hybrid 1.8° Schrittmotor 24 V / 1 A 0.29Nm 4-adrig, 42 x 42mm Wellen-Ø 5mm

SF2421-10B41

183-3580

3052028

Power Supply

images/confluence/download/thumbnails/4081148978/batt_shopping-version-1-modificationdate-1720529143000-api-v2.jpg

Part

Description

Order-Nr

Alternative

Battery

Bosch GBA Li-Ion Werkzeug Akku, 18V / 5Ah

4037987

2607337070

Wiring

Connectors

Item

Description

Order-Nr

Alternative


1x

Terminal Block Connector, 4 Contacts, 3.81mm Pitch, Straight

(KB 4p 3.81mm)

825-0830

220-4670

144-4285

691361300004

1803594


images/confluence/download/attachments/4081148978/st1_1642001-40-version-1-modificationdate-1720529162000-api-v2.jpg

2x

Terminal Block Connector, 2 Contacts, 3.81mm Pitch, Straight

(KB 2p 3.81mm)

825-0828

220-4658

144-4337

691361300002

1803578

images/confluence/download/thumbnails/4081148978/st2_1641999-40-version-1-modificationdate-1720529200000-api-v2.jpg

7x

JST XHP Connector Housing Socket, 2.5mm, 2-pin

(JST-XHP-2)

820-1611

1516264

XHP-2

images/confluence/download/thumbnails/4081148978/st3_F8201611-01-version-1-modificationdate-1720529225000-api-v2.jpg

5x

JST XHP Connector Housing Socket, 2.5mm, 3-pin

(JST-XHP-3)

820-1614

1516265

XHP-3

images/confluence/download/thumbnails/4081148978/st4_F8201614-01-version-1-modificationdate-1720529273000-api-v2.jpg

10x

JST XHP Connector Housing Socket, 2.5mm, 4-pin

(JST-XHP-4)

820-1618

1516266

XHP-4

images/confluence/download/thumbnails/4081148978/st5_F8201618-01-version-1-modificationdate-1720529325000-api-v2.jpg

2x

JST XHP Connector Housing Socket, 2.5mm, 5-pin

(JST-XHP-5)

820-1627

1516268

XHP-5

images/confluence/download/thumbnails/4081148978/st6_F8201627-01-version-1-modificationdate-1720529336000-api-v2.jpg

1x

JST XHP Connector Housing Socket, 2.5mm, 8-pin

(JST-XHP-8)

820-1633

1516271

XHP-8

images/confluence/download/thumbnails/4081148978/st8_F8201633-01-version-1-modificationdate-1720530266000-api-v2.jpg


JST XH Crimp Terminal for XH Connector Housing

820-1529

1516301

BXH-001T-P0.6

images/confluence/download/thumbnails/4081148978/image-2024-5-13_12-7-26-version-1-modificationdate-1715594846000-api-v2.png

1x Speed Connector

PCB Socket, Straight, 5-pin / Single Row, 1.27mm Pitch

681-3023

1099543

M52-5000545

images/confluence/download/thumbnails/4081148978/st9_F6813023-01-version-1-modificationdate-1720530288000-api-v2.jpg

Speed Connector

Alternative

IDC Connector, Right-Angle, IDC Socket, Female, 1.27mm, Single Row, 5 Contacts, Cable Mount


IDC Connector, IDC Socket, Female, 1.27mm, Dual Row, 10 Contacts, Cable Mount


Ribbon Cable, IDC Socket to Free End, 10-pin, 12", 305mm, 1.27mm, Tiger Eye FFSD

524431-E

62701023121


4060517

3818517

2856053

images/confluence/download/thumbnails/4081148978/st10_3818517-40-version-1-modificationdate-1720530299000-api-v2.jpg
5-pole

images/confluence/download/thumbnails/4081148978/st11_F1800016-01-version-1-modificationdate-1720530353000-api-v2.jpg

Wiring the cables

ActuatorPicoPCB2LedBlue

Usage

Connects to J7 on Pico-board (GP15). Currently used for status indication.


Diagram

images/confluence/download/attachments/4081148978/Actuator_PicoPCB2LedBlue-version-1-modificationdate-1716983448000-api-v2-effects-drop-shadow.png

Reading the wiring-diagrams

The wiring-diagrams displayed in this section were created with the open source tool WireViz (https://github.com/wireviz/WireViz).

There are two types of boxes:

  • connector & part-boxes

  • wire-boxes

Connector-boxes and part-boxes have colored cables run from their ends, in the figure above, e.g. J7_LedBlue and W_LedBlue. The needed information for wiring is written inside them respectively.

Wire-boxes describe the cables, which run through it. If multiple cables run through it, they all share the same properties (except the color and possibly connection-points), e.g. W_LedBlue1.

The left-most box (J7_LedBlue) is a connector/-part-box. In this case, it is a male 2pin-plug of the type JST-XHP-2. It will get connected to GP15 and GND on the Pico-board. The two cables (colored paths) run through the wire-box W_LedBlue1 and thus both are 0.15m long and of the same area. The blue one gets connected to the first leg of Resistor47R (own box), the other leg gets connected, via a wire (W_LedBlue2) to the Anode (noted with A) of a blue LED (LedBlue).


BOM

Description

Qty

Unit

Designators

Cable, 1 x 0.34 mm²

0.01

m

W_LedBlue2

Cable, 2 x 0.34 mm²

0.15

m

W_LedBlue1

Connector, JST-XHP-2, male, 2 pins

1


J7_LedBlue

LedBlue, male, 2 pins

1


LedBlue

Connector, Resistor47R, male, 2 pins - check if resistance appropriate for your LED!

1


Resistor47R

ActuatorPicoPCB2LedGreen

Usage

Connects to J8 on Picoboard (GP14). Currently used for status indication.


Diagram

images/confluence/download/attachments/4081148978/Actuator_PicoPCB2LedGreen-version-1-modificationdate-1716984379000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, 1 x 0.34 mm²

0.01

m

W_LedGreen2

Cable, 2 x 0.34 mm²

0.15

m

W_LedGreen1

Connector, JST-XHP-2, male, 2 pins

1


J8_LedGreen

LedGreen, male, 2 pins

1


LedGreen

Connector, Resistor47R, male, 2 pins - check if resistance appropriate for your LED!

1


Resistor47R

Actuator_PicoPCB2Servo (optional)

Usage

Connects M1-M4 on the Picoboard to the four steering-servos. Normally delivered attached to the servo, therefore optional.


Diagram

images/confluence/download/attachments/4081148978/Actuator_PicoPCB2Servo-version-1-modificationdate-1717483185000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, 3 x 0.34 mm²

1.35

m

W_Servo1, W_Servo2, W_Servo3, W_Servo4

Connector, JST-XHP-3, female, 3 pins

4


M1, M2, M3, M4

Connector, Servo, male, 3 pins

4


SERVO_FL, SERVO_FR, SERVO_RL, SERVO_RR

Actuator_StepperPCB2Motor

Usage

Connects J3 of the stepperdriver-board to the stepper-motor.

This cabling is validated only with the stepper motor (Sanyo Denki SF242)


Diagram

images/confluence/download/attachments/4081148978/Actuator_StepperPCB2Motor-version-2-modificationdate-1716985440000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, 4 x 0.34 mm²

0.35

m

W_Steppermotor

Connector, JST-PHR11, female, 11 pins

1


Steppermotor

Connector, JST-XHP-4, female, 4 pins

1


J3_StepperDriver

Debugger_Picoprobe2PicoPCB

Usage

Connection of a Picoprobe-Debugger to the Picoboard for flashing and debugging.

Solder a 2,54mm - pinheader/5-pins on GP2-GP5, GND (Pico pins 4-8) of the Pico that is used as Picoprobe-Debugger.


Diagram

images/confluence/download/attachments/4081148978/Debugger_Picoprobe2PicoPCB-version-1-modificationdate-1717483886000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, Debugger, 5 x 0.34 mm²

0.15

m

W_Debugger

Connector, HCSD-03-S-02, female, 6 pins

1


J15_Picoboard

Connector, JST-XHP-5, female, 5 pins

1


Picoprobe_Debugger

Logic_PicoPCB2RpiHeaderPCB

Usage

Currently used only to connect the reset-pin of the Picoboard to the RaspberryPi.

Diagram

images/confluence/download/attachments/4081148978/Logic_PicoPCB2RpiHeaderPCB-version-1-modificationdate-1717484040000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, System, 2 x 0.34 mm²

0.2

m

W_Sys

Connector, JST-XHP-4, female, 4 pins

1


J3_RPI5_Headerboard

Connector, JST-XHP-8, female, 8 pins

1


J12_Picoboard

Logic_PicoPCB2StepperPCB

Usage

Connects J6 of the Picoboard to the StepperPCB to provide the logic-signals for motorcontrol.

Diagram

images/confluence/download/attachments/4081148978/Logic_PicoPCB2StepperPCB-version-2-modificationdate-1717484166000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, 5 x 0.34 mm²

0.25

m

W_Logic_Stepper

Connector, JST-XHP-5, female, 5 pins

2


J1_Stepper, J6_Picoboard

Sensor_PicoPCB2Gyro

Usage

I2C-connection from Pico-board/J2 to the gyro sensor.

The SeedStudio-Gyrosensor uses a proprietary connector (TWIG-4P-2.0). Since no source for the bare connector could be found, there are two possibilities to wire the gyro sensor: 1) Purchasing a prewired cable with the TWIG-connector and complete it with the JST-XHP-4 connector, 2) Manufacture the cable described in this chapter, using a mechanically modified JST-PH 2.0mm connector as shown below - coding-latches (marked red) and the lower part of the connector-housing opposite to the coding-latches (marked blue) need to be trimmed (recommended).

images/confluence/download/thumbnails/4081148978/JST-PH_trim_front-version-1-modificationdate-1717672888000-api-v2.jpg images/confluence/download/thumbnails/4081148978/JST-PH_trim_back-version-1-modificationdate-1717672897000-api-v2.jpg images/confluence/download/thumbnails/4081148978/JST-PH_trimmed_cable-version-1-modificationdate-1717672904000-api-v2.jpg

Diagram

images/confluence/download/attachments/4081148978/Sensor_PicoPCB2Gyro-version-2-modificationdate-1717512643000-api-v2.png

BOM

Description

Qty

Unit

Designators

Cable, Gyro, 4 x 0.34 mm²

0.3

m

W_Gyro

Connector, JST-XHP-4, female, 4 pins

1


J2

Connector, TWIG-4P-2.0 or modified JST-PH-4 2.0mm, female, 4 pins

1


Gyro

Sensor_PicoPCB2Speed

Usage

Connect the odometry-sensor to J1 of the Pico-board.

This cable has to be as flexible as possible, hence take care of the limited space on the encoder's side when fitting the IDC-connector to the cable.


Diagram

images/confluence/download/attachments/4081148978/Sensor_PicoPCB2Speed-version-1-modificationdate-1717484471000-api-v2-effects-drop-shadow.png

BOM

Id

Description

Qty

Unit

Designators

1

Cable, 4 x 0.1 mm²

0.35

m

W_Speed_Sens

2

Connector, IDC 5pin 1,27mm, female, 5 pins

1


Speed_Sens

3

Connector, JST-XHP-4, female, 4 pins

1


J1_Speed

Sensor_PicoPCB2USS

Usage

Connect J4, J5, J13, J14 to the ultrasonic-sensors.

Left and right USS-sensors are optional and currently not implemented in the software, hence cable them accordingly.


Diagram

images/confluence/download/attachments/4081148978/Sensor_PicoPCB2USS-version-1-modificationdate-1717484722000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, USS, 4 x 0.34 mm²

1.7

m

W_USSFront, W_USSLeft, W_USSRear, W_USSRight

Connector, JST-XHP-4, female, 4 pins

8


J13, J14, J4, J5, USSFront, USSLeft, USSRear, USSRight

Supply_Battery2DcDcPCB

Usage

Mainsupply-cable to connect the battery to the DC/DC-converterboard.

Diagram

images/confluence/download/attachments/4081148978/Supply_Battery2DcDcPCB-version-1-modificationdate-1717484852000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, Battery-Supply, 2 x 1 mm²

0.25

m

Battery_to_System

Connector, Custom adapter (accu_blade_slotted) , fixed cable, 2 pins

See 6.1.2. Assembly of the battery-mount

1


Battery

Connector, WR-TBL 3,81mm, male, 2 pins

1


J1_DCDC

Supply_DcDcPCB2PicoPCB

Usage

Supply both 3,3V and 5V from the DC/DC-Board (J3, J4) to the Pico-board (J11, J10).

Both supplies 5V and 3,3V could be provided with the same cable-type using only three wires. Nevertheless, to minimize the voltagedrop on the 5V-supply when actuating all servos, it is strongly remommended to route two additional 5V-wires to the Pico-board, with the JST-XHP-2-connector replacing the jumper JP1 on the board.


Diagram

images/confluence/download/attachments/4081148978/Supply_DcDcPCB2PicoPCB-version-2-modificationdate-1720768843000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, VCC, 2 x 0.5 mm²

0.15

m

VCC5V_Servo

Cable, VCC, 3 x 0.5 mm²

0.3

m

VCC3_3V, VCC5V

Connector, JST-XHP-2, female, 2 pins

1


JP1_Pico

Connector, JST-XHP-3, female, 3 pins

4


J10_Pico, J11_Pico, J3_DCDC, J4_DCDC

Supply_DcDcPCB2RpiHeaderPCB

Usage

Supply Batteryvoltage/power from the DC/DC-Board (J1) to the RPi via the RPi5-Headerboard.

RPi5 needs the 5V-supply to be trimmed to be about 5,2-5,3V, see instructions concerning the DC/DC-PCB.

To ensure stable supply of the RPI5 use wiring with maximum gauge that fits the connectors, additional soldering of the crimped connectors is recommended.

Diagram

images/confluence/download/attachments/4081148978/Supply_DcDcPCB2RpiHeaderPCB-version-2-modificationdate-1720768548000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, Supply, 2 x 0.5 mm²

0.25

m

W_SplyRPI

Connector, JST-XHP-2, female, 2 pins

2


J2_RPI5_Headerboard, J6_DCDC

Supply_DcDcPCB2StepperPCB

Usage

Supply Batteryvoltage/power from the DC/DC-Board (J1) to the motordriver on StepperPCB (J2).

Diagram

images/confluence/download/attachments/4081148978/Supply_DcDcPCB2StepperPCB-version-1-modificationdate-1717485087000-api-v2-effects-drop-shadow.png

BOM

Description

Qty

Unit

Designators

Cable, Battery-Supply, 2 x 1 mm²

0.25

m

Battery_DCDC_to_StepperDriver

Connector, WR-TBL 3,81mm, male, 2 pins

2


J1_DCDC, J2_StepperDriver